Manufacturing
Engineer the connected, intelligent factory
We unify machines, systems, and people into one connected operation with predictive maintenance, quality AI, and real-time visibility that reduces downtime and drives throughput.
SMART FACTORY
SCADA & Robotics
IIoT Active99.98%
Plant Uptime
<15ms
PLC Cycle Time
What holds modern manufacturers back
Margins depend on uptime, quality, and efficiency. Most plants still run on disconnected systems that hide problems until they become expensive.
$50B
is lost across manufacturing every year to unplanned downtime most of it preventable with connected, predictive operations.
Unplanned downtime
Equipment fails without warning, stopping lines and blowing through schedules and margins.
Manual quality checks
Inspection depends on people and paper, letting defects slip through late and costly.
Disconnected supply chains
Planning, procurement, and production run on systems that never share a single view.
No real-time visibility
Leaders react to yesterday’s reports instead of what is happening on the floor now.
Legacy plant systems
Aging MES and SCADA are costly to maintain and hard to extend to new use cases.
Siloed machine data
Valuable sensor data stays trapped in equipment instead of driving decisions.
Measurable results across the plant floor
Our connected manufacturing platforms move the metrics that matter from uptime to quality and overall efficiency.
-31%
Equipment failures
via predictive maintenance
+27%
Overall equipment effectiveness
across monitored lines
3.4x
Faster defect detection
with quality AI
99.9%
Platform availability
plant-floor ready
-42%
Downtime hours
first year
Everything on the floor engineered as one operation
From machine to boardroom, we build the connected systems that make the factory visible, predictive, and efficient.
Smart Factory & IoT
Connect the floor
- Machine Connectivity
- Sensor Networks
- Real-Time Monitoring
- Digital Twin
Predictive Maintenance
Stop failures early
- Condition Monitoring
- Failure Prediction
- Maintenance Scheduling
- Asset Health
Quality & Production
Build it right
- AI Quality Inspection
- MES Integration
- Production Analytics
- Traceability
AI for Manufacturing
Intelligent operations
- Process Optimization
- Demand Forecasting
- Anomaly Detection
- Yield Improvement
Featured Platform
Meet HexaFactory
Connected Manufacturing Platform
A unified platform that connects machines, quality, and planning on a single data model so the entire plant is visible, predictive, and continuously improving.
- Real-time machine and line visibility in one view
- Predictive maintenance that prevents costly downtime
- AI quality inspection built into the production flow
Lines online
18/18
OEE
87%
Alerts
3
Overall equipment effectiveness
+27%Machine Monitoring
Live telemetry and health across every connected asset.
Predictive Maintenance
Forecast failures and schedule work before lines stop.
Quality Inspection
Vision AI that catches defects in real time.
Production Analytics
Throughput, yield, and OEE insight for every shift.
The connected manufacturing ecosystem
Every layer connects into one governed platform from the machine to the executive dashboard.
Shop floor
Edge layer
Connectivity layer
Systems layer
Data platform
Intelligence layer
Leadership layer
Shop floor
Edge layer
Connectivity layer
Systems layer
Data platform
Intelligence layer
Leadership layer
From raw signal to optimized plant
One platform carries factory data from the machine all the way to continuous improvement.
Connect
Instrument machines and sensors.
Monitor
See the floor in real time.
Collect
Unify machine and system data.
Analyze
Turn data into insight.
Predict
Prevent failures early.
Optimize
Lift quality and yield.
Scale
Roll out across plants.
A modern stack, chosen for manufacturing outcomes
We are platform-agnostic and assemble the right technologies for connectivity, systems, and intelligence.
IoT & Edge
Connect the floor
- MQTT
- OPC-UA
- Edge Computing
- Azure IoT / AWS IoT
Plant Systems
Systems of record
- MES
- SCADA
- ERP
- PLM
Data & Analytics
Insight at scale
- Time-Series DB
- Data Lake
- Power BI
- Grafana
Cloud
Scalable foundation
- Azure
- AWS
- Kubernetes
- Hybrid Cloud
AI & ML
Intelligent operations
- Predictive Models
- Computer Vision
- Anomaly Detection
- Process Optimization
Security
OT-safe by design
- OT Security
- Network Segmentation
- Identity & Access
- Compliance
Outcomes leadership can measure
A sample of the manufacturing results our connected-operations work has delivered.
Why manufacturers choose Hexagon Infosoft
We combine deep manufacturing domain expertise with connected engineering and AI to make plants visible, predictive, and efficient.
Manufacturing Expertise
Deep experience across discrete and process manufacturing.
Connected Operations
One ecosystem from machine to executive dashboard.
AI-Powered Intelligence
Predictive maintenance and quality AI that pay back fast.
OT-Safe Engineering
Secure, resilient systems built for the plant floor.
Answers for decision-makers
Yes. We connect legacy equipment through protocols like OPC-UA and MQTT, adding edge gateways where needed so older machines become part of your connected, data-driven operation without replacement.
Have questions about our industry practices? Ask us at hello@hexagoninfosoft.com
Build the intelligent factory of the future
Start with a manufacturing strategy session. We will map your plant landscape and design a connected path to uptime, quality, and efficiency.